The global flexible filament 3D printing material market is estimated to attain US$467.143 million by 2030, growing at a CAGR of 16.63% from US$216.469 million in 2025.
A flexible filament is made from Thermoplastic Elastomers (TPE), a mixture of hard plastics and rubber. The material can flex and stretch easily, owing to its elastic nature. TPE comes in various types, with thermoplastic polyurethane (TPU) being the most popular. PETG and PLA filaments cannot be used to print things such as RC airplane wheels and flexible phone cases, but flexible filaments are the ideal choice for this application. Another option to expand the 3D printer's capabilities is to use flexible filaments. These filaments provide flexibility, great adhesion between layers, and sometimes also elasticity, unlike most common materials (such as PLA or PET-G). Printing flexible objects with extreme mechanical wear and tear resistance is possible.
Using flexible filaments for automotive components, household appliances, or medical devices is common. Due to their soft and elastic nature, filaments can withstand high loads. Several market leaders seized the opportunity and started using flexible filaments to grow their businesses. A prime example is Nike. For the production of the Flyprint upper, Nike used a Solid Deposition Modelling (SDM) procedure. This is similar to fused deposition modeling and is built using flexible TPU filament.
This material is well suited for adding value to various industries, including footwear, where it can be used to create elastic soles, or the automotive industry, where tires and shock absorbers are manufactured. Using TPU filament makes creating functional prototypes, concept models, and custom components easy. Mobile phone covers are often made from this type of material, as it protects the device from shocks and fractures. To keep up with the market, companies conduct continuous research and development.
The global demand for flexible filament 3D printing material market is expected to increase significantly. This is owing to the increasing utilization of 3D printing technologies across multiple industries like automotive, aerospace, healthcare, and domestic applications.
TPU combines the properties of rubber and plastic to create highly durable, elastic, bendable parts. TPU is most commonly used for consumer goods, such as accessories for phones and footwear components. Medical applications can also be made with TPU. It is also great for automotive applications like seals, gaskets, plugs, tubes, and protective applications. Since it has high chemical resistance to oils and greases, these materials are popular for creating orthopedic models. Manufacturers launch new innovative products to maintain their competitiveness.
In the global market, the utilization of 3D printing technologies across multiple industries, like aerospace, automotive, construction, and healthcare, is also estimated to propel this market’s growth during the forecasted timeline.
Various companies worldwide have introduced key components and products using 3D printing technologies. For instance, in October 2024, McLaren Corporate, a global automotive giant, launched the McLaren W1, which features 3D-printed components, like the suspension parts. Similarly, in May 2024, Agnikul, an India-based aerospace startup, launched the world's first 3D-printed engine for the rockets. It offers 3D-printed semi-cryogenic engines and shows reliable and flexible performance.
However, there are some drawbacks to flexible filaments, such as TPEs. They are soft and flexible and can often be challenging for extruders to handle in 3D printers. Likewise, these materials can buckle when extruded. In addition, they can suffer from uneven printing surfaces due to rapid movement. These materials also absorb moisture due to their hydrophobic properties. Filaments can pop up and sizzle if not stored properly, causing the 3D prints to sizzle. These factors may hinder the flexible filaments market growth during the forecast period.
In the global flexible filament 3D printing material market, the North American region is expected to propel at a significant rate. This region is among the global leaders in 3D technology, which has integrated the utilization of 3D-based technologies across multiple industries, like automotive, aerospace & defense, education, healthcare, and construction, among others.
In the aerospace and automotive sectors, flexible filament integrates and produces lightweight components. The flexible filaments can also help in reducing the spare parts manufacturing time.
| Report Metric | Details |
|---|---|
| Study Period | 2021 to 2031 |
| Historical Data | 2021 to 2024 |
| Base Year | 2025 |
| Forecast Period | 2026 – 2031 |
| Report Metric | Details |
| Flexible Filament 3D Printing Material Market Size in 2025 | US$216.469 million |
| Flexible Filament 3D Printing Material Market Size in 2030 | US$467.143 million |
| Growth Rate | CAGR of 16.63% |
| Study Period | 2020 to 2030 |
| Historical Data | 2020 to 2023 |
| Base Year | 2024 |
| Forecast Period | 2025 – 2030 |
| Forecast Unit (Value) | USD Million |
| Segmentation |
|
| Geographical Segmentation | North America, South America, Europe, Middle East and Africa, Asia Pacific |
| List of Major Companies in Flexible Filament 3D Printing Material Market |
|
| Customization Scope | Free report customization with purchase |