Mass Flow Controller Market Size, Share, Opportunities, And Trends By Material (Stainless Steel, Alloys, Others), By Flow Rate (Low, Medium, High), By Industry Vertical (Oil & Gas, Chemical, Semiconductor, Metallurgy, Healthcare, Food & Beverages, Others), And By Geography - Forecasts From 2025 To 2030

  • Published : Apr 2025
  • Report Code : KSI061611829
  • Pages : 148
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Mass Flow Controller Market Size:

The Mass Flow Controller Market is expected to grow at a CAGR of 4.02% over the forecast period 2025-2030. 

A mass flow controller is a device used to control the rate of flow of a specific gas, maintaining the set flow rate, which is typically transmitted as an electric signal automatically. The mass flow controllers offer quick response times and are usually accurate, cost-effective, and reliable, depending on the application. The market is expected to surge in the coming years due to the rising demand for mass flow controllers in various sectors, including oil and gas, chemicals, metallurgy, healthcare, food and beverage, and others. The rise in investments in the development of novel, innovative, and advanced products is expected to play a major role in the market growth.

Mass Flow Controller Market Drivers:

  • Growth in the semiconductor industry

The market is expected to surge in the coming years due to the increasing demand for mass-flow controllers in the semiconductor industry. According to data from the Semiconductor Industry Association, global semiconductor sales increased by 19.1% in 2024, reaching US$627.6 billion compared to US$526.8 billion in 2023. The association further projected that it would increase by double-digits in 2025. Mass flow controllers are widely used in the semiconductor sector to control and measure the various gases used in the production of semiconductor chips. Some of these include backside water cooling, CVD, and plasma etching processes. Several companies and firms offer various products to their customers. For instance, Brooks Instruments, one of the major players in the market, offers the Advanced MultiFlo, which is accurate and provides high levels of purity.

  • Growth in Oil & Gas sector

The market is expected to surge in the coming years due to the rise in demand for mass flow controllers in the oil and gas industry. In this sector, the mass flow controller regulates the flow rate of a specific gas, preventing leakage or any other waste spill scenario. The increasing demand for oil and gas worldwide is projected to surge the market growth in the coming years.

Mass Flow Controller Market Geographical Analysis

  • Asia-Pacific is anticipated to be the fastest-growing market during the forecast period.

Asia-Pacific is anticipated to be the fastest-growing mass flow controller market during the forecast period. The region is driven by the growing semiconductor manufacturing, oil and gas sector, industrial automation, and renewable energy projects. Growth in these industries is driving increased investment in high-precision mass-flow controllers. The growing pharmaceutical industry in India and China is driving the market.  

North America has a robust market for mass flow controllers. The market is driven by high demand for high-precision mass flow controllers from various industries, including semiconductors and biotechnology. Additionally, the presence of advanced manufacturing capabilities in the country, combined with high investment in research and development, leads the market. Furthermore, there is increasing government support for high-technology industries, driving the demand for mass-flow controllers. 

Mass Flow Controller Market Recent Key Developments: 

  • Niche Application Expansion: In July 2024, Aalborg Instruments introduced ACRT Acrylic Flow meters. With interchangeable scales and a user-friendly design, it targets biomedical fermentation, breweries, and process industries, expanding mass flow controllers beyond traditional industrial applications into specialized fields like bioprocessing and food & beverage production. 
  • Market Expansion: In March 2024, Sensirion is expanding its product portfolio and market presence by offering the SFC6000 mass flow controller worldwide. It is being marketed as a perfect price-performance ratio, compact design, and faster delivery times compared to conventional mass flow controllers. 
  • Product Launch: In August 2021, Brooks Instruments launched its GP200 Series pressure-based and insensitive mass flow controller, designed for use in CVD and etching processes during semiconductor production. The company stated that its novel product also operates in high vacuum conditions.
  • Innovation: In August 2021, Azbil Corporation, a leading player in this market, announced the launch of a novel and advanced digital mass flow controller. The company stated that the novel controller offers high response and accuracy, as well as a comprehensive understanding of control status.
  • Technological Advancement: In January 2020, Sierra Instruments launched their novel Redy Smart mass flow controllers and meters for BioPharm OEMs. The product represents a technological advancement in mass flow controller technology as it integrates microelectromechanical systems, allowing better control in biopharmaceutical manufacturing and other high-precision applications. 

Mass Flow Controller Market Scope:

Report Metric Details
Growth Rate CAGR of 4.02%
Study Period 2020 to 2030
Historical Data 2020 to 2023
Base Year 2024
Forecast Period 2025 – 2030
Forecast Unit (Value) USD Billion
Segmentation
  • Material
  • Flow Rate
  • Industry Vertical
  • Geography
Geographical Segmentation North America, South America, Europe, Middle East and Africa, Asia Pacific
List of Major Companies in the Mass Flow Controller Market
  • Brooks Instruments
  • Burkert
  • Horiba, Ltd.
  • Parker Hannifin Corporation
  • Alicat Scientific Inc.
Customization Scope Free report customization with purchase

 

Mass Flow Controller Market Segmentation:

  • By Material
    • Metal MFCs
    • Stainless Steel
    • Aluminium
    • Alloy
    • Acrylic/Plastic MFCs
  • By Flow Rate
    • Low Flow (< 10 SCCM/SLPM)
    • Medium Flow (10-1000 SCCM/SLPM)
    • High Flow (>1,000 SCCM/SLPM)
  • By Industry Vertical
    • Chemical
    • Oil & Gas
    • Healthcare
    • Semiconductor
    • Metallurgy
    • Food & Beverage
    • Others
  • By Region
    • Americas
      • US
    • Europe, Middle East, and Africa
      • Germany
      • Netherlands
      • Others
    • Asia Pacific
      • China
      • Japan
      • Taiwan
      • South Korea
      • Others

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Frequently Asked Questions (FAQs)

The machine vision software market is expected to grow at a CAGR of 4.02% during the forecast period.

Rising automation, quality inspection needs, AI integration, and Industry 4.0 adoption are key drivers of machine vision software growth.

The North American region is anticipated to hold a significant share of the machine vision software market.

The mass flow controller market has been segmented by Material, Flow Rate, Industry Vertical, and Geography.

Prominent key market players in the Mass Flow Controller Market include Brooks Instruments, Burkert, Horiba, Ltd., Parker Hannifin Corporation, Alicat Scientific Inc., Omega Engineering (a Spectris Company), Teledyne Hastings Instruments, Sierra Instruments, MKS Instruments Inc., Azbil Corporation, and among others.

1. INTRODUCTION

1.1. Market Overview

1.2. Market Definition

1.3. Scope of the Study

1.4. Market Segmentation

1.5. Currency

1.6. Assumptions

1.7. Base and Forecast Years Timeline

1.8. Key benefits for the stakeholders

2. RESEARCH METHODOLOGY

2.1. Research Design

2.2. Research Process

3. EXECUTIVE SUMMARY

3.1. Key Findings

4. MARKET DYNAMICS

4.1. Market Drivers

4.2. Market Restraints

4.3. Porter’s Five Forces Analysis

4.3.1. Bargaining Power of Suppliers

4.3.2. Bargaining Power of Buyers

4.3.3. Threat of New Entrants

4.3.4. Threat of Substitutes

4.3.5. Competitive Rivalry in the Industry

4.4. Industry Value Chain Analysis

4.5. Analyst View

5. MASS FLOW CONTROLLER MARKET BY MATERIAL

5.1. Introduction

5.2. Metal MFCs

5.2.1. Stainless Steel

5.2.2. Aluminium

5.2.3. Alloy

5.3. Acrylic/Plastic MFCs

6. MASS FLOW CONTROLLER MARKET BY FLOW RATE

6.1. Introduction

6.2. Low Flow (< 10 SCCM/SLPM)

6.3. Medium Flow (10-1000 SCCM/SLPM)

6.4. High Flow (>1,000 SCCM/SLPM)

7. MASS FLOW CONTROLLER MARKET BY INDUSTRY VERTICAL

7.1. Introduction

7.2. Chemical

7.3. Oil & Gas

7.4. Healthcare

7.5. Semiconductor

7.6. Metallurgy

7.7. Food & Beverage

7.8. Others

8. MASS FLOW CONTROLLER MARKET BY GEOGRAPHY

8.1. Introduction

8.2. Americas

8.2.1. By Material

8.2.2. By Flow Rate

8.2.3. By Industry

8.2.4. By Country

8.2.4.1. US

8.3. Europe, Middle East, & Africa

8.3.1. By Material

8.3.2. By Flow Rate

8.3.3. By Industry

8.3.4. By Country

8.3.4.1. Germany

8.3.4.2. Netherlands

8.3.4.3. Others

8.4. Asia Pacific

8.4.1. By Material

8.4.2. By Flow Rate

8.4.3. By Industry

8.4.4. By Country

8.4.4.1. China

8.4.4.2. Japan

8.4.4.3. Taiwan

8.4.4.4. South Korea

8.4.4.5. Others

9. COMPETITIVE ENVIRONMENT AND ANALYSIS

9.1. Major Players and Strategy Analysis

9.2. Market Share Analysis

9.3. Mergers, Acquisitions, Agreements, and Collaborations

9.4. Competitive Dashboard

10. COMPANY PROFILES

10.1. Brooks Instruments

10.2. Burkert

10.3. Horiba, Ltd.

10.4. Parker Hannifin Corporation

10.5. Alicat Scientific Inc.

10.6. Omega Engineering (a Spectris Company)

10.7. Teledyne Hastings Instruments

10.8. Sierra Instruments

10.9. MKS Instruments Inc.

10.10. Azbil Corporation

10.11. GCE Group

10.12. Aalborg Instruments

11. APPENDIX

11.1. Currency 

11.2. Assumptions

11.3. Base and Forecast Years Timeline

11.4. Key benefits for the stakeholders

11.5. Research Methodology 

11.6. Abbreviations 

Brooks Instruments

Burkert

Horiba, Ltd.

Parker Hannifin Corporation

Alicat Scientific Inc.

Omega Engineering (a Spectris Company)

Teledyne Hastings Instruments

Sierra Instruments

MKS Instruments Inc.

Azbil Corporation

GCE Group

Aalborg Instruments