Global Machine Condition Monitoring Market Size, Share, Opportunities, And Trends By Component (Ultrasound Detector, Vibration Detector, Spectrometer, Infrared Sensor, Corrosion Probes, Spectral Analyser), By Deployment Model (On-Premises, Cloud) By Application (Construction And Mining, Oil And Gas, Energy And Power, Automotive, Marine, Aerospace And Defense, Others), And By Geography - Forecasts From 2025 To 2030

The machine condition monitoring market will grow at a CAGR of 8% to be valued at US$4.144 billion in 2030 from US$2.821 billion in 2025.

The machine condition monitoring market is growing steadily due to its ability to prevent machine failure and save costly repair expenditure. Repairing cost involves direct cost, such as part replacement, and collateral cost like environmental cleanup or legal fees, which might strain company finances. Employment of condition monitors helps in prevention to a great extent. The booming automation market is providing huge potential for the business. Emerging industrial IoT and data analytics sectors have significant potential. However, unpredictable maintenance periods may constrain the market.

The automotive market is exhibiting huge growth potential for condition monitors during the forecasted period.

Machine Condition Monitoring Market Segmentation Analysis:

Based on the application or end-user, the machine condition monitoring market is segmented into construction and mining, automation, oil and gas, energy and power, marine, aerospace and defense, and others. These industries employ condition monitors owing to large, complex systems prone to serious hazards, where monitors enhance safety. Further, the automotive industry is anticipated to hold a significant share due to surging demand for passenger vehicles, driven by growing disposable income, luxury car sales in developed economies, and rising rental vehicle businesses. 

Machine Condition Monitoring Market Geographical Outlook:

Based on geography, the market is segmented into North America, South America, Europe, the Middle East and Africa, and the Asia Pacific regions. The North American region is maintaining a noteworthy market share during the forecasted period, driven by surging automotive and oil and gas sectors. The U.S. oil and gas industry supports 10.3 million jobs and 8% of GDP, relying on condition monitors to prevent disasters like the 2019 Enbridge pipeline explosion in Ohio due to corrosion. Advance technological development and infrastructure, plus new reserves and large players, boost the market.

The Asia Pacific region is demonstrating a significant growth rate due to expanding manufacturing industries offering feasible opportunities, with rising disposable income driving demand in automotive and construction sectors.

The global machine condition monitoring market report provides an in-depth analysis of the industry landscape, offering strategic and executive-level insights supported by data-driven forecasts and analysis. This regularly updated report equips decision-makers with actionable intelligence on current market trends, emerging opportunities, and competitive dynamics. It examines demand across various condition monitoring systems and technologies, such as vibration monitoring, thermography, oil analysis, and ultrasound testing, while exploring applications and end-user segments. The report also investigates technological advancements, key government policies, regulations, and macroeconomic factors, delivering a comprehensive view of the market.

Machine Condition Monitoring Market Segmentations:

Machine Condition Monitoring Market Segmentation by type

The market is analyzed by type into the following:

• Vibration Monitoring Systems
• Thermography Systems
• Oil Analysis Systems
• Ultrasound Testing Systems
• Corrosion Monitoring Systems
• Motor Current Analysis Systems
• Others

Machine Condition Monitoring Market Segmentation by component

The report analyzes the market by components as below:

• Hardware
• Software
• Services

Machine Condition Monitoring Market Segmentation by application

The market is analyzed by application into the following:

• Predictive Maintenance
• Equipment Diagnostics
• Quality Assurance
• Energy Efficiency Monitoring
• Safety and Compliance
• Others

Machine Condition Monitoring Market Segmentation by end-user industry

The report analyzes the market by end-user segment as below:

• Manufacturing
• Oil and Gas
• Power Generation
• Aerospace and Defense
• Automotive
• Mining and Metals
• Chemicals and Petrochemicals
• Others

Machine condition monitoring Market Segmentation by regions:

The study also analysed the machine condition monitoring market into the following regions, with country level forecasts and analysis as below:

• North America (US, Canada, and Mexico)
• South America (Brazil, Argentina, and Others)
• Europe (Germany, UK, France, Spain, Italy , and Others)
• Middle East and Africa (Saudi Arabia, UAE, and Others)
• Asia Pacific (China, Japan, India, South Korea, Thailand, Indonesia, and Others)

Machine condition monitoring Market Competitive Landscape:

The global machine condition monitoring market features key players such as Emerson Electric Co., SKF Group, General Electric, Siemens AG, Honeywell International Inc., Rockwell Automation, Inc., Fluke Corporation, National Instruments (NI), Parker Hannifin Corporation, and Schaeffler Group. 

Machine condition monitoring Market Report Coverage:

This report provides extensive coverage as explained in the points below:

• Market size, forecasts, and trends by different types, with historical revenue data and analysis focusing on key factors driving adoption, current challenges faced by key players, and major growth areas.
• Market size, forecasts, and trends by components, with historical revenue data and analysis.
• Market size, forecasts, and trends by application, with historical revenue data and analysis of sales based on applications.
• Market size, forecasts, and trends by end-user segment, with historical revenue data and analysis across various segments.
• Machine condition monitoring market is also analysed across different regions, with historical data, regional share, attractiveness and opportunity of these solutions in different countries. The growth prospects and key players operating in these markets. The section also dwells on the macro factors, economic scenario and other complementing factors aiding in market growth. 
• Market dynamics: The section details the market growth factors, restraints, and opportunities in the market. The segment also presents complete market scenario with the help of Porter’s five forces model. 
• Competitive Intelligence: A thorough investigation on the competitive structure of the market presented through proprietary vendor matrix model, market share analysis of key players, insights on strategies of key players and recent major developments undertaken by the companies to gain competitive edge. 
• Research methodology: The assumptions and sources which were considered to arrive at the final market estimates. Additionally, how our model is refined to ensure most significant factors are taken into consideration with the proper hypothesis and bottom-up and top-down approaches enhance the reliability of forecasts further strengthening the trustworthiness of the numbers being presented. 

How this report is helpful to you and reasons for purchase?

• The report provides a strategic outlook of the machine condition monitoring market to the decision-makers, analysts and other stakeholders in the easy to read format for taking informed decisions.
• The charts, tables and figures make it easy for the executives to gain valuable insights while skimming the report. 
• Analyst support through calls and email for timely clarification and incorporating additional requests. 
• Option of presentation or doc format with the estimates file to take care of diverse requirements. 
• 15% FREE customization with all our reports help cater additional requirements with significant cost-savings. 
• Option of purchasing specific segments of the study, including opting for summary reports or just the estimates file. 

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1. EXECUTIVE SUMMARY 

2. MARKET SNAPSHOT

2.1. Market Overview

2.2. Market Definition

2.3. Scope of the Study

2.4. Market Segmentation

3. BUSINESS LANDSCAPE 

3.1. Market Drivers

3.2. Market Restraints

3.3. Market Opportunities 

3.4. Porter’s Five Forces Analysis

3.5. Industry Value Chain Analysis

3.6. Policies and Regulations 

3.7. Strategic Recommendations 

4. TECHNOLOGICAL OUTLOOK

5. MACHINE CONDITION MONITORING MARKET BY TYPE

5.1. Introduction

5.2. Vibration Monitoring Systems

5.3. Thermography Systems

5.4. Oil Analysis Systems

5.5. Ultrasound Testing Systems

5.6. Corrosion Monitoring Systems

5.7. Motor Current Analysis Systems

5.8. Others

6. MACHINE CONDITION MONITORING MARKET BY COMPONENT

6.1. Introduction

6.2. Hardware

6.3. Software

6.4. Services

7. MACHINE CONDITION MONITORING MARKET BY APPLICATION

7.1. Introduction

7.2. Predictive Maintenance

7.3. Equipment Diagnostics

7.4. Quality Assurance

7.5. Energy Efficiency Monitoring

7.6. Safety and Compliance

7.7. Others

8. MACHINE CONDITION MONITORING MARKET BY END-USER INDUSTRY

8.1. Introduction

8.2. Manufacturing

8.3. Oil and Gas

8.4. Power Generation

8.5. Aerospace and Defense

8.6. Automotive

8.7. Mining and Metals

8.8. Chemicals and Petrochemicals

8.9. Others

9. MACHINE CONDITION MONITORING MARKET BY GEOGRAPHY

9.1. Introduction

9.2. North America

9.2.1. USA

9.2.2. Canada

9.2.3. Mexico

9.3. South America

9.3.1. Brazil

9.3.2. Argentina

9.3.3. Others

9.4. Europe

9.4.1. United Kingdom

9.4.2. Germany

9.4.3. France

9.4.4. Italy

9.4.5. Spain

9.4.6. Others

9.5. Middle East and Africa

9.5.1. Saudi Arabia

9.5.2. UAE

9.5.3. Others

9.6. Asia Pacific

9.6.1. China

9.6.2. Japan

9.6.3. India

9.6.4. South Korea

9.6.5. Taiwan

9.6.6. Thailand

9.6.7. Indonesia

9.6.8. Others

10. COMPETITIVE ENVIRONMENT AND ANALYSIS

10.1. Major Players and Strategy Analysis

10.2. Market Share Analysis

10.3. Mergers, Acquisitions, Agreements, and Collaborations

10.4. Competitive Dashboard

11. COMPANY PROFILES

11.1. Emerson Electric Co.

11.2. SKF Group

11.3. General Electric

11.4. Siemens AG

11.5. Honeywell International Inc.

11.6. Rockwell Automation, Inc.

11.7. Fluke Corporation

11.8. National Instruments (NI)

11.9. Parker Hannifin Corporation

11.10. Schaeffler Group

12. APPENDIX

12.1. Currency 

12.2. Assumptions

12.3. Base and Forecast Years Timeline

12.4. Key benefits for the stakeholders

12.5. Research Methodology 

12.6. Abbreviations 

Emerson Electric Co.

SKF Group

General Electric

Siemens AG

Honeywell International Inc.

Rockwell Automation, Inc.

Fluke Corporation

National Instruments (NI)

Parker Hannifin Corporation

Schaeffler Group